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Detailed Rotor Balancing Process Equipment Preparation accelerometers, laser rpm sensor, mounting stand, software application, and additional tools. Set up the instrument and connect it to your computer via USB. Verify that the software is correctly installed. Setting Up the Sensors Fix the accelerometers securely to the machine's structure in locations where vibrations are most prominent, ideally near the bearings. Aim the optical rpm sensor at the rotating shaft and apply a reflective strip to the shaft for phase angle data acquisition. Software Startup Launch the Balanset software on your computer. Configure the software for either single-plane or two-plane balancing, based on the rotor's characteristics and the desired outcome. Measuring Initial Vibration Bring the rotor to its normal operating rotational frequency. The program will record the vibration amplitude, rpm, and phase, providing a baseline measurement of the existing imbalance. Mounting the Test Weight Halt the rotation and mount a test weight at a designated position on the rotor, with the weight's value entered into the software (usually in grams). Restart the rotor, and the software will record the changes in vibration level and phase angle. Computing the Compensating Weight The software uses the measured values to automatically compute the necessary compensating weight's magnitude and placement angle. The calculated values are presented on-screen in both numerical and graphical formats. Attaching the Corrective Mass Install the correction weight on the rotor according to the software's calculations. Periodic checks can be performed to ensure the balancing procedure is effectively reducing the vibration. Verification and Balancing Completion After installing the correction weight, run the rotor again and check the residual vibration level. If the measured vibration falls within the tolerance defined by ISO 1940, the balancing process is considered successful. Should the vibration still be excessive, repeat the balancing steps, making further adjustments to the corrective weight as needed. Generating a Documentation of the Balancing Results All balancing results are logged and archived within the software, from which you can produce a printable report summarizing the vibration levels, compensating weight, and its installation position. Concluding Steps and Verification Verify the secure attachment of all balancing weights and measurement sensors. Confirm that the rotor spins freely and quietly, without any unusual sounds or vibrations. In cases where the rotor is integrated into a more complex system, ensure the correct operation and interaction of all related components. This process allows for precise imbalance correction, reducing vibration and extending equipment life. Instagram: https://www.instagram.com/vibromera_ou/ Youtube : https://youtu.be/guA6XJ-ArZM?si=vmkuX7RILzKBl0zL Our website about Mobius Institute Machinio: https://www.machinio.com/listings/98380186-portable-balancer-vibration-analyzer-balanset-1a-full-kit-in-portugal Facebook: https://www.facebook.com/marketplace/item/350151228150722

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Balanset-1A: Balancing made easy and applicable Rotor imbalance is a common cause of machinery failures, second only to bearing wear in frequency. Imbalance can arise from mechanical issues . While replacing bearings is often the only solution for wear, rotor imbalance can be corrected on-site through balancing, a procedure related to rotor equipment vibration tuning . Traditionally, this process required comprehensive and expensive vibration analyzers operated by highly qualified specialists. However, Vibromera has developed the Balanset-1A, a device designed to simplify on-site rotor balancing, making it accessible even to personnel with minimal training, including service teams . The core philosophy of Balanset-1A is simple: rotor balancing should be achievable on-site, by anyone, without extensive knowledge and without exorbitant costs. Instead of being a secondary function of a complex vibration analyzer, balancing is the primary focus of Balanset-1A. While it includes a basic built-in vibration signal analyzer to detect imbalance and other basic defects, its main goal is simplified and comfortable balancing. This focus provides substantial advantages. Balanset-1A is designed for simplicity , allowing users to promptly and efficiently eliminate rotor imbalance. This ease of use enables maintenance personnel to take proactive measures in maintaining equipment functionality. Additionally, Vibromera has made the Balanset-1A incredibly affordable. Priced at just €1751 , it offers exceptional value for money, especially considering the complete package. The complete package includes: Measurement unit: The heart of the system, processing sensor data and guiding the balancing process. Two vibration sensors: They with high precision capture the rotor's vibrational characteristics. Optical sensor (laser tachometer): Used for measuring rotational speed and phase determination . Magnetic stand: Provides reliable and flexible mounting of sensors. Electronic scales: Necessary for precise weight adjustment during balancing. Software: User-friendly software accompanies the balancing process and provides detailed reports. Transport case: Ensures secure and convenient transportation of the entire system. With this complete package, users have everything needed to perform both single-plane and two-plane balancing without additional preparation . This eliminates the need to seek additional components and simplifies the setup process. In conclusion, the Balanset-1A represents a significant step forward in making rotor balancing straightforward . With an emphasis on ease of use and offering a complete and cost-effective solution, Vibromera empowers maintenance teams to effectively eliminate rotor imbalance, ultimately enhancing equipment reliability and reducing downtime. The Balanset-1A proves that with the right tools, even challenging maintenance tasks can be made simple and understandable by everyone . Instagram: https://www.instagram.com/vibromera_ou/ Youtube : https://youtu.be/guA6XJ-ArZM?si=vmkuX7RILzKBl0zL Our website about Operational deflection shapes (ODS) Machinio: https://www.machinio.com/listings/98380186-portable-balancer-vibration-analyzer-balanset-1a-full-kit-in-portugal Facebook: https://www.facebook.com/marketplace/item/350151228150722

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